Turnkey Solutions for world heavy clay industries from Leirimetal

We are proud of the precision of our projects as well as the accuracy of their implementation. Our infrastructure, combined with the expertise of our team and its ongoing training, allows us to guarantee the same efficiency, safety and service quality in any project, regardless of its size or complexity, or the region in which it is located. We’re proud to say: this key distinctive feature.

logo news leirimetal KB 1Raw material preparation and manufacture
Leirimetal designs the complete layout of raw material preparation lines, offering the solutions most suitable for the customer’s products. Laboratory analyses of raw material and geologic mapping of the exploration landsite are key to the success of the project.

Handling
Our well-dimensioned and designed handling equipment ensures optimal efficiency in the manufacturing line. Machinery is designed by a skilled engineering team, using full 3D software to draw, calculate and test all solutions. Reliability and easy maintenance are intrinsic characteristics. The tests conducted at our facilities ensure problem-free machinery and short set-up and start-up times. The quality of the brands used also speaks volumes. From cutting lines (and press, if appropriate), dryer load, dryer unload, kiln car set-up, kiln car loading, kiln car unloading, kiln car cleaning, and palletizing are only a small fraction of what we are capable of installing.

Dryers
The drying process is one of the most problematic phases in the heavy clay industry. Preparation, analysis, calculation and tests are mandatory. Each dryer solution is installed only when we have all the guarantees that it will match the customer’s requirements. Leirimetal takes its responsibility to customers extremely seriously where drying is concerned. We have many years of experience. Since Leirimetal was established, we have installed dozens of dryers with various types of technology or working principles. Of course, some of our initial principles have been improved seeking better thermal and electrical efficiency. Drying time also matters. We always find the most suitable option taking into account the specificities of each customer. We do not offer standard solutions. Each one is unique.

Kilns
Our kilns are designed for high quality products with the best thermal and electrical efficiency. As for the dryer, the kiln is designed according to the needs of each raw material and customer requirements. Our kiln can be made of refractory pieces (walls and ceiling), or using refractory modular panels.

FIRING SYSTEMS
Leirimetal designs its kilns to use several types of energy source: Natural gas, coal, sawdust, diesel or heavy-oil. We work closely with various experts on burning systems, which give us the freedom to use the best solution on the market, depending on the energy source.

Leirimetal offers customers two different systems:
1. Low-density kiln cars set up using refractories pieces.
2.  Metallic foundry pieces in the periphery and refractory concrete mixed with different types of insulations materials.
Although the first solution ensures improved thermal efficiency, the second one offers a longer lifetime.

CONTROL AND PROCESS SUPERVISION
The importance of supervision software is a determining factor for the performance obtained from a piece of equipment, a kiln or a dryer. We offer our customers the best equipment on the market, which, together with the applications developed by our programming, control and robotics technicians, ensure a high level of operating efficiency, diagnosis and interpretation.

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